AVTEC’s success is attributable to a strong focus on in-house research and product development capabilities.
AVTEC has a centralized tech center at Hosur; development facilities at both Hosur and Pithampur along with a design house in Switzerland.
Both Indian centers were built to upgrade the current product range and design new products for a growing range of applications.
AVTEC’s core strength lies in technology absorption, seamless integration of product design, prototype building, testing and validation. The company offers a full range of solutions for Powertrains ( i.e., engine and transmission systems) and components – from product concept, design , prototyping , testing , validation and manufacturing. AVTEC’s Swiss subsidiary ASSAG, is a leading enterprise in drive system and face gear technology. ASSAG is known for its innovative solution in the field of face gear differential drives, high precision gears and is pioneer in face gear technology with several patents to its credit.
CAD
FEA
Gear train
Gear Box
AVTEC firmly believes in a culture of continuous improvement & evolution as it’s prime growth drivers. With an aim to do the things right, “first time–every time” and keeping pace with the rising & shifting Customer requirement, Company has swiftly adapted to Lean Manufacturing, TPM, MOST tools to enhance it’s Manufacturing capabilities. Quality of design and Quality of Conformance being the fundamental principles driving manufacturing processes to deliver reliable products.
With a strong emphasis on employee involvement to sustain Quality, company engages renowned world-class consultants to train it’s human resources to enhance their skills and focus on in Process validations / controls for Quality outputs. All manufacturing facilities are TS 16949 certified for Quality Management Systems by DQS. The company has also received a Quality Excellence Status award from Caterpillar, and the Q1 Quality Status award from Ford India. AVTEC also has a product validation facility. Our quality agenda is bolstered by global technical partnerships and business collaborations forged with OEMs such as Peugeot Citroen Moteurs, Caterpillar and Daimler.
Heat Treatment Processes
Sealed Quench furnace with CQI 9 for Case carburizing & carbo-nitriding
Gas Nitriding Furnace – Horizontal & Pit type
Induction Hardening M/C & Plug Quench
Allied Equipment: Shot blasting, shot peening, tumbling
Key Processes
Normalizing
Stress Relieving
Hardening & Tempering
Case Hardening- Case Depth:0.5-2mm
Carbo - Nitriding- 0.4mm-0.7mm
Carbo-Annealing -1mm-2mm
Gas Nitriding- Case Depth:0.2-0.45mm
Induction Hardening-Shafts Case Depth: up to 4mm
Plug Quench of slender components (Hardening)
De-Scaling (Tumbling) & De-Burring of clutch plates & Pump Gears
Metrology
CMM- Carl Zeiss, Brown Sharpe & LK
Gear Involute Tester- Klingelnberg & Wenzel
Surface Analyzer- Kosaka
Portable Surface Analyzer- Mitutoyo
Cam Profile Tester- Trimos
Roundness Tester – Taylor Hobson
Metallurgy
Microscope with Image Analyzer- Carl Zeiss
Universal Testing Machine- 1& 16 Tons
Rockwell & Rockwell Twin Hardness Tester
Macro & Micro Vickers
Millipore Washing & Filtration Kit
Residual Stress analyzer
Magnetic Particle Inspection
Clean Room Setup
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